GD0601-TE, MAKITA Budowa, Instrukcje serwisowe
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//-->TECHNICAL INFORMATIONGD0601Model No.DescriptionPRODUCTP 1 /10Die GrinderLCONCEPT AND MAIN APPLICATIONSModel GD0601 has been developed as the slide switch-version modelof Model GD0600 that features paddle type on/off switch.Features the same benefits as Model GD0600:Anti-dust Motor sectionSmall circumference housing, easy-to-gripHWDimensions: mm (")Length (L)359 (14-1/8)Width (W)82 (3-1/4)Height (H)82 (3-1/4)SpecificationVoltage (V)110120220230240Current (A)3.83.51.91.81.8Cycle (Hz)50/6050/6050/6050/6050/60Continuous Rating (W)InputOutput400250---250400250400250400250Max. Output (W)300300300300300Collet capacity: mm (")No load speed: min-1=rpmMax wheel diameter: mm (")Double insulationPower supply cord: m (ft)Net weight: kg (lbs)6 (1/4)25,00038 (1-1/2)YesAll countries except Brazil: 2.5 (8.2)Brazil: 2.0 (6.6)1.6 (3.5)Standard equipmentWrench 13 ............................... 2 pcsCollet cone 6mm or 1/4" ......... 1 pcNote:The standard equipment for the tool shown above may differ by country.OptionalaccessoriesVarious Wheel pointsCollet cones (3mm, 6mm, 1/4", 1/8")Side handleP 2 /10RepairCAUTION: Remove the wheel from the machine and disconnect from the power sourcefor safety before repair/ maintenance ![1] NECESSARY REPAIRING TOOLSCode No.1R0271R0361R0451R2321R2471R2691R2811R2821R2911R346784416-4DescriptionBearing setting pipe 18-10.2Bearing setting pipe 17.2Gear extractor, largePipe 30Round bar for arbor 20-100Bearing extractorRound bar for arbor 7-50Round bar for arbor 8-50Retaining ring S and R pliersCenter attachmentSocket bit 17-55Use forAssembling Ball bearing 629LLB to BarrelSupporting Barrel when assembling Ball bearing 629LLB to BarrelRemoving/assembling Ball bearing 6001LLB from/to SpindleSupporting Barrel, when removing SpindleRemoving Ball bearing 629LLB from BarrelRemoving Ball bearing 607LLB from the commutator end of ArmatureRemoving Switch lever B*Removing/assembling Spindle from/to the Barrel section*Removing Armature from Gear housing coverRemoving/assembling Retaining ring S-12 from/to SpindleRemoving/mounting ball bearing 6001LLB from/to SpindleRemoving/assembling Coupling to Spindle[2] LUBRICATIONApply Machine oil #120 to the following portions designated with the black triangle to protectparts and product from unusual abrasion.Item No.647Fig. 16Bearing retainerFlat Washer 18SpindleBarrelDescriptionFelt ring 17O ring 26Soak with Machine oil #120.Whole surfacePortion to lubricate47Gear housing coverP 3 /10Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Barrel section and SpindleDISASSEMBLING1) After removing Insulation cover from Barrel, unscrew four Tapping screws 4x30 as illustrated inFig. 2.Then separate Barrel from Motor housing.2) Holding Spindle with wrench 13, remove Collet nut 6 by turning counterclockwise with another wrench 13.Then remove Collet cone 6 from Spindle. (Fig.3)Fig. 2Fig. 3Insulation coverTapping screw bind 4x30 (4 pcs)Collet cone 6SpindleBarrelMotor housingWrench 13Collet nut 63) Holding Spindle with wrench 13, remove Coupling by turning counterclockwise with impact driver equipped withSocket bit 17-55 (No.784416-4). (Fig.4)4) Fix Barrel in vise. Then remove Bearing retainer by turning counterclockwise with adjustable wrench. (Fig.5)Felt ring 17 may be removed together with Bearing retainer in this step.5) Remove Felt ring 17 and Flat washer 18 from Barrel. (Fig.6)Fig. 6Fig. 5Fig. 4Socket bit 17-55(No.784416-4)CouplingAdjustable wrenchBearing retainerBarrelBarrelWrench 13Flatwasher 18Felt ring 176) Put Barrel on Pipe 30 (No.1R232). Then remove Spindle from Barrel by pressing down with arbor press andRound bar for arbor 8-50 (No.1R282). (Fig.7)7) Remove Ball bearing 629LLB from Barrel by pressing down with arbor press and Round bar for arbor 20-100(No.1R247). (Fig.8)Fig. 7Fig. 8Round bar forarbor 8-50(No.No.1R282)Ball bearing 629LLBstill remains in Barrelin this step.SpindleRetaining ring S-12Ball bearing 6001LLBBall bearing 629LLBRound bar forarbor 20-100(No.1R247)BarrelPipe 30(No.1R232)P 4 /10Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Barrel section and SpindleDISASSEMBLING8) Remove Retaining ring from Spindle S-12 using Retaining ring S and R pliers (No.1R291). (Fig.9)9) Remove Ball bearing 6001LLB from Spindle using Gear extractor (No.1R045) and center attachment (No.1R346).(Fig.10)Fig. 9Fig. 10Retaining ring S and R pliers(No.1R291)Gear extractor(No.1R045)Center attachment(No.1R346)Ball bearing 6001LLBSpindleRetaining ring S-12ASSEMBLING1) Assemble the Spindle section. (Fig.11)2) Mount the Spindle section to Barrel by pressing down with arbor press. Then mount Flat washer 18. (Fig. 12)Fig. 11Fig. 121. Insert Center attachment (No.1R346)into the hole of Spindle.Spindle section,assembled in theprevious stepFlat washer 182. Holding Ball bearing 6001LLBwith Gear extractor (No.1R045),assemble the ball bearing toSpindle by turning the handle ofNo.1R045 clockwise.SpindleBall bearing 6001LLBRetaining ring S-123. Assemble Retaining ring S-12 toSpindle using Retaining ringS and R pliers (No.1R291).P 5 /10Repair[3] DISASSEMBLY/ASSEMBLY[3] -1. Barrel section and Spindle (cont.)ASSEMBLING3) Assemble Felt ring 17 to Bearing retainer. Fix Barrel in vise, and fasten Bearing retainer to Barrel by turning clockwisewith adjustable wrench. (Fig.13)4) Put Barrel on Bearing setting pipe 17.2 (1R036), and press-fit Ball bearing 629LLB in Barrel using arbor press andBearing setting pipe 17.2 (1R027). (Fig.14)5) While holding Spindle with wrench 13, assemble Coupling to Barrel by turning clockwise with impact driver equippedwith Socket bit 17-55 (784416-4). (Fig.15)Fig. 13Adjustable wrench1R027Bearing retainerCouplingBarrelBall bearing629LLBBarrelFelt ring 171R036Wrench 13Fig. 14Fig. 15784416-4[3] -2. ArmatureDISASSEMBLING1) Remove Rear cover from Motor housing by unscrewingTapping screw 4x18. (Fig.16)2) Pull out Carbon brush halfway in order to disconnectfrom the commutator of Armature. (Fig.17)Remove Insulation cover and Barrel (Fig.2).Separate the assembly of Armature and Gear housing coverfrom Motor housing. (Fig.17)Fig. 16Rear coverTapping screw 4x18Fig. 171) First remove the tail end of thespiral spring of Brush holderfrom Carbon brush.assembly of Armature and Gear housing coverBrush holder2) Then pull out Carbon brush halfway.
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