GD0602-TE, MAKITA Budowa, Instrukcje serwisowe
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//-->TECHNICAL INFORMATIONGD0602Die GrinderHWLModel No.DescriptionPRODUCTP 1/ 10CONCEPT AND MAIN APPLICATIONSModel GD0602 is a sister tool of GD0601, featuring compact designwith short nose ideal for precision grinding.Also features the same benefits as Model GD0601:Anti-dust motor sectionSmall circumference housing, easy-to-gripSlide switch, conveniently locatedRound collet nutDimensions: mm (")Length (L)264 (10-3/8)Width (W)82 (3-1/4)Height (H)82 (3-1/4)SpecificationVoltage (V)110120220230240Current (A)3.83.51.91.81.8Cycle (Hz)50/6050/6050/6050/6050/60Continuous Rating (W)InputOutput400250---250400250400250400250Max. Output (W)300300300300300Collet sizeNo load speed: min-1=rpmMax wheel diameter: mm (")Double insulationPower supply cord: m (ft)Net weight: kg (lbs)Weight according toEPTA-Procedure 01/2003*: kg3mm 6mm 8mm 1/8” 1/4”25,00038 (1-1/2)YesAustralia, Brazil: 2.0 (6.6)Other countries: 2.5 (8.2)1.4 (3.1)1.4*with Collet cone, Collet nut; without Power supply cordStandard equipmentWrench 13 ............................... 2Collet cone 6mm or 1/4" ......... 1Collet cone 3mm or 1/8" ......... 1 (if required)Note:The standard equipment for the tool shown above may differ by country.OptionalaccessoriesCollet cones (3mm, 6mm, 8mm, 1/4", 1/8")Side handleWheel pointsP 2/ 10RepairCAUTION: Remove the wheel point from the machine and disconnect the plug from the outletfor safety before repair/ maintenance in accordance with the instruction manual![1] NECESSARY REPAIRING TOOLSCode No.1R0291R2171R2691R2811R291DescriptionBearing Setting pipe 23-15.2Ring 24Bearing Extractor (small)Round Bar for Arbor 7-50Retaining Ring S and R PliersUse forInstalling Bush 15 to Bearing box completeSupporting Bearing box when assembling ArmatureRemoving Ball bearing from Commutator end of ArmatureLocking Switch knob when Removing Switch lever BRemoving / Installing of Retaining ring R-32[2] LUBRICATIONSApply Lubricant oil “VG100” to the following portions designated with the black triangle to protect partsand product from unusual abrasion.Item No.1Fig. 1DescriptionBearing box completePortion to lubricateLubricantAmountFelt ring 18 (a component of Bearing box complete) forsuitable amount toVG100smooth rotation of Spindle (Armature shaft)soak up Felt ring 181Felt ring 18[3] DISASSEMBLY/ASSEMBLY[3]-1. ArmatureDISASSEMBLING(1) Remove Rear cover by unscrewing 4x18 Tapping screw.(2) To avoid scratching on commutator of armature, disconnect Carbon brushes from commutator.Refer toFig. 2.Fig. 2Disconnect Carbon brush fromcommutator by pulling up.No need to remove.Shift Spiral spring fromCarbon brush top.Brush holderRear cover4x18 Tapping ScrewP 3/ 10Repair[3] DISASSEMBLY/ASSEMBLY[3]-1. Armature (cont.)DISASSEMBLING(3) Disassemble Armature as illustrated inFig. 2.Fig. 3Remove Insulation cover.Insulationcover4x22 Tapping screw (4pcs.)Disassemble Bearing box completeby unscrewing 4x22 Tapping screws.Bearing box complete can beremoved together with Armature.Bearing box completeWrench 13 to turn Collet conecounterclockwise1R291Wrench 13 to holdArmature shaftCollet coneHold the flat portions of Armature shaftwith wrench 13 and turn Collet conecounterclockwise with another wrench 13.Collet cone can be removed.Retainingring S-15ArmatureRemove Armature fromBearing box complete witharbor press.Remove Retainingring S-15 with1R291.Insulation washerInsulation washerInsulationwasherArmatureBall bearing 607LLBLabyrinth rubber ring 19Remove Labyrinth rubber ring 19.Ball bearing 607LLBRemove Ball bearing 607LLBwith 1R269.1R269Remove Insulationwasher.ASSEMBLINGDo the reverse step of Disassembling. Refer toFig. 3, Fig. 2.P 4/ 10Repair[3] DISASSEMBLY/ASSEMBLY[3]-2. Bearing Box CompleteDISASSEMBLING(1) Remove Armature as illustrated inFig. 2, Fig. 3.(2) Remove Bush 15, retaining ring R-32 and Ball bearing 6002LLB from Bearing box complete as illustrated inFig. 4orFig. 4A.Fig. 4Remove Bush 15 fromBearing box complete.Bush 15Remove Retaining ring R-32with 1R291.Strike the work table with Bearing box complete.Ball bearing 6002LLB can be removed fromBearing box complete.1R291Retainingring R-32Ball bearing6002LLBNote:Cover the work table with something soft to avoid the damageon Bearing box complete before disassembling.Fig. 4ARound bar for arborIf it is difficult to remove Ball bearing 6002LLBby striking the work table with Bearing box complete,remove it with arbor press by applying Round bar forarbor of fit size.Ball bearing 6002LLBP 5/ 10Repair[3] DISASSEMBLY/ASSEMBLY[3]-2. Bearing Box CompleteASSEMBLING(1) Fit Ball bearing 6002LLB into Bearing box complete. and then secure Ball bearing 6002LLB with Retaining ring R-37.Refer to Fig. 4.(2) Assemble Armature and Bush 15 to Bearing box complete as illustrated inFigs. 5 and 6.(3) Assemble Bearing box complete to Motor housing as illustrated inFig. 7.Fig. 5Press Armature with arbor press until Retainingring S-15 reaches Ball bearing 6002LLB.ArmatureBearing boxcompleteRetainingring R-32Retaining ring S-15Ball bearing6002LLBBearingboxcompleteRetainingring R-32Retainingring S-15Ball bearing6002LLB1R217ArmatureFig. 6Insert Bush 15 overArmature shaft.1R217Armature1R217Supporting Bush 15 with 1R029, press Armature with arbor press untilBall bearing 6002LLB in Bearing box complete reaches Bush 15.ArmatureBall bearing6002LLBBush 15Ball bearing6002LLBArmatureBush 15Bush 15Bush 151R029Fig. 7Bearing boxcompleteDesignationfor rotatingdirectionBearing boxcomplete1R0291R029Bearing boxcompleteBearing box completeThe designation for rotating directionhas to be located on the top side whenSwitch knob is controlled by the righthand thumb.Switch knobMotor housingSwitch knobRight hand thumb
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